Turning A Cigar Pencil | Live Stream 6.16.2020

On last night’s live stream, I started with some show and tell as well as announcements. Last night’s project was certainly a fun one and assembling a cigar-style pencil for the first time was an experience. I’ll definitely be doing more of them in the future.

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Show & Tell: Last week I cast sweet gum pod handle/call blanks! These blanks were done in blue and pink. I also cast a couple pink pen blanks to reveal that my wife and I are having a GIRL! We are due in October and super excited! Finally, I turned a Tiny Giant from one of RJBWoodTurner’s chaos blanks. This pen will be a video and part of my 1,000 subscriber giveaway!

Turning: I turned a cigar style pencil from a Divine Island Design Buckeye Nation pen blank. If you would like to purchase a Buckeye Nation blank, you can do that using this URL: https://divineislanddesign.com/collections/divine-blanks/products/buckeye-nation-7-8-x-7-8-x-5. When turning the blank, because it’s a cigar pencil, I take extra time to make sure the bushings are oriented correctly. The four bushings all have slightly different diameters, so it’s crucial that they get put in the right place when turning, or the pen/pencil won’t press together correctly.

When I started turning the blanks, I turned one at a time since I was turning between centers (TBC). Turning between centers means that I turned one blank at a time. I started with the cap portion of the blank and turned and polished the cap (top portion) from start to finish. I turned this pen at about 3,600 RPMs and used the TShadow NRS to turn the blanks. If you would like to purchase the NRS, you can use the URL here: https://tshadow.com/turning-tools/99-80-nrs-negative-rake-scraper.html#/30-package-deluxe_package_short_handle.

I turned the cap down to the bushings, then sanded the blank with Abranet from 120-400 grit. After sanding, I used Micro Mesh to wet sand the blanks (1,500-12,000 grit). Then I applied Novus 3, 2, and 1 to the blank. This is a scratch remover and polishing system that makes the blanks really shine! Once that process was complete, I moved to turning the body and it was rinse and repeat. The body got the same procedures done to it as the cap. Once both blanks were turned and polished, I was able to move to assembly.

Assembly: The assembly of this pencil was slightly different than it’s pen counterpart. The overall assembly went well once I realized my small mistake. Being organized and laying out the parts to this pencil was critical to a correct assembly. I started the assembly by pressing in the top piece and clip. From there, I pressed in the center band into the lower portion of the cap. Then, I moved to the body of the pen. When I assembled the body, I learned that the nib of the pencil doesn’t actually get pressed into the end of the pen. I pressed the grommet into the middle portion of the body and the pencil mechanism threaded onto the nib, which keeps the pencil together. This is different from the cigar pen in the sense that the nib of the pen gets pressed into the blank and the pencil is held together by the threaded lead housing as mentioned previously.

Here’s a picture of the completed pencil:

Buckeye Nation Cigar Pencil (Blank from Divine Island Design)

If you have any questions or comments about the live stream, or anything I did during the live stream, feel free to send me an email or message on the various social media platforms and I’ll be glad to get back to you. Thank you for checking out this blog post and the live stream. If you want to watch the replay, you can check it out here: