During last night’s live stream, I showed off last week’s project, which was a tiny giant that was dressed in a DiamondCast blank. After that, I did an unboxing/mail call that included items from TShadow & Co. Some of the items came in handy right away as I used the smock and disassembly vice jaws on the live stream. Other items will come in handy later, like the magnifying glasses, braid, CA non-stick bushings, and Zona Paper.
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Refinishing Two Pens:
I started by using a set of punches and the pen disassembly jaws from TShadow & Co. to take apart the pens. Once I had the blanks by themselves, I was ready to put them on the lathe and get to work.
Sometimes a CA finish cracks or spiderwebs over time and the pen needs to be sanded down and refinished, so I did that with two pens, a zen and a mini bolt action. I refinished the pens on a mandrel, so I was able to refinish two pens at the same time, which was efficient.
The first thing I did was take some 120 grit sandpaper and sanded down the blanks to take off the existing, cracked finish. Once I was down to the raw resin and wood, I dry sanded with Abranet from 120 grit up to 400 grit. Since these pen blanks were hybrids, I wiped some denatured alcohol on the blanks to clean the dust off in preparation of putting on a CA finish. To put a CA finish on pens, I use Mercury Flex Thin CA glue. I apply seven coats and I spray activator between each coat. Once the final coat of CA was applied, I used Micro Mesh (1,500 grit – 12,000 grit) to wet sand the high spots in the CA finish. After Micro Mesh, I used Novus 3, 2, and 1 to polish the blanks. Finally, once the Novus was applied to the blanks, I took the pens over to the assembly table for final assembly and they were ready to go again.
Pressing the mini bolt action pen was pretty straight forward. I did loosen the set screw in the cap so I could adjust the bolt and reposition the clip, but then pressing the cap and nib into the blank went smoothly. After assembling the mini bolt action, I assembled the zen. The zen was super easy to assemble as all that’s required is to press the cap into the one end and a threaded grommet into the other end. I put the ink in the pen, threaded the nib onto the pen, and our assembly of our fixed pens was complete! Seeing the difference between the old, cracked finish, and the refinished pens was amazing! Here’s how the pens look after being rejuvenated with a new CA finish:
If you’d like to watch a replay of the live stream, you can catch it here: