In today’s video, I turn four Wall Street II pens. I show the preparation, turning and assembly of each of the four pens. While it is important to show these steps in creating the pens, I wanted to focus on comparing different materials today. I compared three resins and a bonus material. In this video I turn one of the resins and the bonus material for the very first time! I compared the materials on a completely subjective scale and used qualitative data instead of quantitative data, so while there is no hard data, I do tell you about my experience with each blank in the video.
The first material I want to talk about is acrylic acetate. These blanks are available at a number of woodworking stores and are easily accessible.
The second material I mention is Alumilite. I cast the blank for the pen and this turned more easily than the acrylic acetate. This is the resin that I cast in a pressure pot. This affords me the ability to make my pens and creations even more of my own.
The third material I talk about in the video is polyester resin. The blank was cast and sent to me by John Pierce. This blank finished the best, but in my opinion, it smelled the worst. I have talked to people who say that casting polyester resin smells awful, so while I noticed the smell while cutting and turning, I can only imagine what it smells like when casting the blanks.
The fourth material I used (bonus material!) was corian. The corian is just like the counter tops you see in homes! This was an interesting turn because for the majority of the time I worked with it, it was a treat to work with. It polished nicely and I can’t wait to work with corian again!
In general, I highly recommend wearing a respirator for working with any of these materials. When it comes to general turning practices with these blanks, use the standard turning rules for pens and you’ll have a greater chance of having a successful turn. Use fast speeds, sharp tools, and light cuts. If you follow these three practices, you reduce the chance of blowing apart a blank. if you use slow speeds, dull tools, and heavy cuts, a lot could go wrong real fast.
Thanks for reading this article. There is more detail in the video under the “YouTube Videos” tab. If you have any questions or comments, feel free to contact me and I will respond.