Chaos Casting! | Alumilite Clear Slow | Live Stream 7.21.2020

Last night, I cast some chaos cutoffs I purchased from RJBWoodTurner when he had his chaos blank sale. I had a lot of fun with this live stream as it was fun to cast the blanks and the audience interaction was good throughout the show. I have learned that good live streams are born from good audience interaction. I haven’t quite figured out how to consistently get good interaction, but I’m working on it. I have had good interaction during resin casting live streams and pen turning live streams, but I’ve also had relative silence and very little participation during some of those same types of live streams.

Last Week’s Project: Last week I turned my first Leveche fountain pen. This was a fun turn and while there were a lot of pieces to the kit, it wasn’t difficult to assemble since I organized the part and laid them out according to the diagram on the instructions. I had a small issue placing the clip, but with a punch, I was able to loosen the cap finial and set the clip into place. After that, the rest of the assembly went smoothly, even if it took me a minute to make sure I had everything it the correct place and orientation.

This Week: This week I went back to the resin casting bench to cast some chaos cutoffs. Bob from RJBWoodTurner makes amazing chaos blanks out of wood where he glues up various pen blanks, cuts them up, then glues them up again in a different orientation, and continues the process a few times. This creates the “chaos” effect. I purchased a blank from his last sale, but I also purchased a box of the cutoffs that weren’t big enough to be pen blanks. I took those cutoff pieces and cast them in Alumilite clear slow to make worthless wood blanks.

The process for casting Alumilite clear slow is to pour the A and B sides in a 1:1 ratio. I first started by using three cups (for three colors) and I poured 90 grams of the A side into each cup. Then, I added my colors to each cup (Caster’s Choice cobalt blue, lime green, and platinum silver). Once I added the colors, I explained that if more color is used, the blanks will be more solid. If less color is used, the more translucent the blanks will be. It all depends on what effect is trying to be achieved. I then stirred in the color. Once the color was stirred into the A side of the resin, I zeroed out my scale and added 90 grams of the B side (hardener), since Alumilite clear slow is a 1:1 ratio as mentioned above. Once I got the B side added to each of the three cups, I stirred them until they reached about 95 degrees Fahrenheit. This is when good color separation happens, so once the resin got up to temperature, I poured the resin into my HDPE block mold from PTownSubbie. When I finished pouring the resin into the molds, I put them in the pressure pot and let them sit under pressure for the next four hours. I poured more than one block would hold, so I poured the extra in other molds I had ready as overflow molds. The pressure pot allows the bubbles to get shrunk down to a size that the naked eye can’t see and makes for a blank that cures properly.

Here is the result is last night’s live stream. The first blank is alumilite clear slow only, and the rest are chaos cutoff blanks.

These blanks were cast during the live stream on 7.21.2020.

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Thank you to all those who interacted during the live stream. I appreciate all of you and appreciate everyone who watches the replay as well. If you have any questions or comments, feel free to reach out to me and I’ll get back to you. If you want to check out the replay of the live stream, you can watch it below:

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